Automatic Column and Boom Pipe Welding Manipulator for Wind Tower Production

• Customization: Available
• Accuracy: �1 mm
• Application: Metal Fabrication Industry, Shipbuilding Industry
• Model NO.: 5050
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: Plasma Welding Robot
• Welding Speed: 0.5 m/min
• Transport Package: Nude Packing
• Specification: 20m3
• Trademark: FSM
• Origin: China
• HS Code: 8468800000
• Production Capacity: 100 Set Per Year

Product Description

 

Product Description

        Welding manipulator can be composed of auto welding mechanical equipment via welding rotator/ welding positioner. It is used for internal and external circular welding seam, fillet weld and internal and external longitudinal welding seam it has functions of moving, rotating, elevating and traversing.
 

        Automatic welding center is mainly composed of welding manipulator, welding rotator/ welding positioner and welding source. When working, the fist is to make piece on the welding rotator and turn welding rotator to make the work-piece stay to weld by process requirements. Then make welding torch adjust to a certain welding position through kinds of movement of welding manipulator. At the last, start welding machine and rotate work-piece by welding rotator to realize automatic welding.

 

Product Parameters

Technical parameters	HJ4040	HJ5050	HJ6060	HJ7070	HJ8080
Structure type	Optional:Fixed type,Manual rotation,Electric rotation,Moving and rotation
Lifting stroke (mm)	4000	5000	6000	7000	8000
Telescopic stroke (mm)	4000	5000	6000	7000	8000
Speed regulation mode of wishbone	Frequency
Lifting speed	1000mm/min
Telescopic speed	100-1000mm/min
Small distance between the lower edge of the cross arm and the track surface (mm)	1100 (mobile rotary) 950 (fixed rotary)			1118 (mobile rotary) 1170 (fixed rotary)
Allowable large load in front of cross arm (kg)	200			300
Column rotation	±180°
	0.36rpm or manually
	2000
Trolley walking	2000	2200			2500
Inner gauge of trolley	Manual and pneumatic 2 options
locking mechanism	Wired Hand Control Box
power supply	220V/380V/400V/415V/440V/460V-3P-50HZ/60HZ
power supply	Gas shielded welding, mig welding, tig welding
	Gas shielded welding is suitable for plate thickness ≥ 3mm.The main applicable materials are: carbon steel stainless steel aluminum plate
	Submerged arc welding is mainly used for ≥6mm plates, mainly carbon steel, but also stainless steel. It is recommended to choose a water-cooled welding torch and a water-cooler to prevent the welding temperature from being too high.

 

Structure Showing

 

This Welding turning rotators,Automatic 0-135 degree tilting welding positioners, and column boom arc welding manipulators may all be quickly and easily integrated to complete the task at hand.
Operators can access any location that requires welding work with the use of a welding manipulator. With the help of welding manipulators, you may move the weld head over the workpiece and perform welding safely and effectively.
 

The integration of the welding manipulator with a roller rotator or tilting positioner ensures high ergonomics and is ideal for the production of pipes and tubes.
To optimize the device for greater production, factors such as the welding equipment, cross slide, welding head mounting, handling flux in the case of SAW, wire reel size and position, and seam tracking technique are chosen in addition to the dimensions.

 

 

Packaging & Shipping

 

Configuration List

No.	Item	Brand
1	Frequency	Delta, Taiwan
2	Main electric components	Siemens, Germany
3	Manipulator reducer	Wuxi Laidesheng, China
4	Rotator reducer	Wuxi Aochuang, China
5	AC motor	Wuxi Zhonghong, China
6	Bearings	Ha'erbing/ Wafangdian, China

 

FAQ

1. Where is your factory located ?
Friendship Machinery CO., LTD (FSM) is located in Wuxi, Jiangsu, and about 40mins from Shanghai if take railway.
2. How can you guarantee your product quality?
From raw material purchase to production, FSM has strict restriction. And we will provide 1 year warranty time for all the products. ISO 9001 and CE certification can be provided.
3. How long is one order production time?
After you place a order, the production handling time is about 25-30 days. It will subject to our factory production schedule.
4. Can you accept special order?
Yes, we have our own R&D center , and our engineer can provide machine drawing according to your requirement.
5. Are your engineers available for oversea project ?
Yes, our engineers can be delegated aboard for machine installation and debugging.
6. How can you make sure the deal safe?
You can pay by TT/ LC. Making the world a better place is our company's beautiful vision, we will be your trusted partner.
 

Supply range